Food Processing Machine

Product Details:

Automatic Empty Capsule Loader used for the automatic filling of pharmaceutical ingredients in the empty capsules. The automatic capsule filling machine offered by us works 2-3 times faster than the manual. capsule Loader. Our capsule Loaders are manufactured in total. compliance with the international quality standards.

Features:

• ALL the outside body and hopper are fabricated in 5.5. 304 quality
• Output: 300 capsule in 30 seconds.
• Interchangeable parts can be supplied for standard size of capsule.
• Machine available with % H.P. motor with any one size aluminium magazine plate, brass section, 'V block, pusher and aluminium guide plate with single phase motor.
• Capsule size: 00/0/1/2/3/4/5.

Product Details:

Mini Cota (Semi-Automatic Spray Coating Machine) is mainly designed to replace the conventional method of manual coating of tablets and granules. This is rapid and uniform coating system and has many functional features and advantages.
It is a compact machine provided with specially designed S.S. spray gun to provide atomized spray. This system is much more economical and easier than fully automatic version which is approximately 15-20 times more expensive.
Mini Cota is comprised of pressure vessel which can be provided with SS Jacket (for sugar coating) with thermostatically controlled heaters, safety valve, pneumatic stirrer (oscillating type), spraying nozzles and compact control panel with double acting pneumatic cylinder for intermittent spray of liquid and air both. You can adjust the timing of spray cycle. It is provided with filter cum moisture separator.

Features:

• Provided with pneumatic stirrer.
• Specially designed pneumatic cylinder is provided which avoids the usage of solenoid valve and makes the system flame-proof.
• ALL contact parts are SS316 quality and mirror polished.

Operations :

• Vessel is filled with coating solution and pressurised by oil/moisture free compressed air at pressure of 3 to 4 kg/cm' to get uniform atomised conical spray. The coating is done by spray guns which are mounted on SS heavy stand and can be adjusted horizontally, vertically, angularly, it can be swivelled too, if required. Duration of air and liquid spray is controlled through the electronic timer and double acting pneumatic cylinder.

Other Details :

• It is available with two spray guns mounted on SS heavy stand which can be adjusted horizontally, vertically angularly and can be swivelled, too.
• Provided with pneumatic stirrer.
• Specially designed pneumatic cylinder is provided which avoids the usage of solenoid valve and makes the system flame-proof.
• All contact parts are SS316 quality and mirror polished.
• Spray guns are mounted on separate SS stand so that vessel can be kept away from coating pan.
• It is available in 10L, 25L, SOL, 100L & 200L sizes.

Features of SLIP Model:

• Solenoid valve is eliminated by providing double acting pneumatic cylinder for the operation of SS Spray guns with SS Body, making the system flame-proof.
• The liquid flow and air flow are cut off simultaneously to avoid the drying of solution at the tip of nozzles.
• It is provided with one piece SS jacket with thermostatically controlled heaters for sugar coating.

Product Details:

Auto coater" is used to coat tablets, pills, candies, granules and sweets with sugar film, organic film and aqueous coating in Pharmaceutical and food industry. Featuring mechatronics and confirming to the requirement of cGMP. It is a high efficiency, energy saving, safe and clean equipment for film & sugar coating of tablets, Pills and candies with film — organic solvent and aqueous coating. The tablet to be coated make continuous complicated orbital motion the closed rotating Drum under the action of a streamline of Baffles. During the motion coating medium automatically sprays according to the technological process and rational technological parameters, at the same time hot filtered air supplied under a negative pressure.
The hot air penetrates through the tablets core layers and is discharged from the bottom of the layers, so that the coating medium sprayed on the surface of the tablet cores will dry rapidly and evenly, thus forming a solid and smooth surface film on tablet.

Features:

• Automated process
• Conforms to cGMP
• Flexible batch operations
• Product protective handling to prevent clipping of tablets
• Complete separation of production and technical area
• Extremely user friendly software and operation through PLC
• Excellent mixing and tumbling by special design of baffles
• Made up of entirely of S.S. 316
• Advanced CIP system
• Treatment of exhaust for pollution free operation
• Available Capacities:12 " 15" 18" 24" 36" 48" 60" 66" 72" and 96" dia.

Product Details:

Colloid mill is a machine used in the disintegration of solid particles or droplet size of a Liquid present in suspension or emulsion. The machine consists of an inlet (which is subjected to a tremendous shearing action that affects a time dispersion of uniform size) and an outlet. Colloid mill works on the rotor-stator principle. The equipment breaks down materials by forming dispersion of material in a Liquid. Shearing takes plane in a narrow gap between a static cone (the stator) and a rapidly rotating cone (the rotor). To reduce wear, the rotor and stator are constructed using toughened steel or corundum.
The rotor of a colloid mill can differ from one machine to another but the operating principle is the same for all Each manufacturer incorporates specific features that results in changes in operating efficiency.

Features:

• Product is fed to the operating area of rotor, having a speed of 2800 rpm by specially designed feed device.
• The product is processed by high shear, pressures, friction between the stator rotors; it is also subjected to intensive vibration which exerts their force on it by means of pressing releasing actions
• Due to the slightly deviating tapering of the milling surfaces of stator-rotor, the angular gap becomes narrower towards the discharge section.
• This processed product continuously leaves the mill through the drain pipe and can be recalculated, if required.
• Available Capacities 1 Hp /3 Hp / 5 Hp.

Product Details:

Container filling machine for filling cream, paste, ointment, wax polish, grease, jam, sauce etc. in plastic or tin containers or jars, bottles etc. Containers like flat tins or bottles are loaded on turntable from where they are transferred onto a conveyor belt. They are then indexed into the filling station. No — Container — No — Fill device will stop dozing operation if containers are not in place. S.S. jacketed hopper with 2 KW heaters and stirrer can be provided as an option to facilitate easy filling of highly viscous products. Filled containers are transported over conveyor for further operations and handling.

Features:

• PLC Controlled machine with colour Touch Screen
• Can fill creams of various viscosity
• No —Container — No — Fill interlock
• Tail Cutting arrangement after dozing
• Easy change over from one size to another
• Fill quantity can be accurately adjusted
• Fill accuracy up to +/-0.5%
• Simple in operation and maintenance
• Jacketed hopper with stirrer for high viscosity products can be provided as an option

Product Details:

Dust Extractor is used to prevent dust accumulation and avoid cross contamination in pharmaceutical industry, when tablets are being manufactured. When used this .1:acting dust collector, it helps reducing the mechanical strain on the tablet making machine through dust removal. from the punches and dies. When dust accumulation is avoided on the dies, breakdowns are minimized and efficiency increased.
Dust extractor machine has a very effective shaking mechanism useful in dislodging the dust which is then removed off by the fans of dust collection system. The Fan and fitter compartments are also accessible through a door for ease of inspection and maintenance.

Features:

• All contact parts are stainless steel 304.
• Blower fan is dynamically balanced for noiseless & steady performance.
• Easily mobile, fitted with castor wheels.
• Helpful to overcome dust hazards as well as cross contamination during tablet compression.
• Minimizes mechanical strain & excessive wear of tablet press, thus minimum breakdown problem of tablet press as well as less wear & tear of punches.
• Inlet manifolds and dust collection tray are made of 55 304.
• Plain flexible hoses from inside for ease in cleaning.
• Four inlet manifolds are provided to connect any tablet press and two De-dusting.
• Models are available in 150 cfm, 300 cfm & 1000 am Suction Capacity.

Product Details:

Packing Conveyor belt are generally used to handle material from one point to another. It is also used for assembly line packing conveyor for pharmaceutical industries & other industries. Packing conveyor belts made of Nylon/ P.U./Silicon/Teflon material and have higher tensile strength, longevity and durability.

Features:

• Structure is made of S.S. 304 with matt finish.
• VFD control
• Belt-alignment system for long life & straight running of belt.
• Direct gear drive.
• Adjustable height of conveyor belt, to align with other machine of the line.
• Self-alignment bearing for easy maintenance.
• Castor Wheel with lock (optional).
• Extra end table at end of conveyor.
• Special type adjustable angle at Initial of conveyor for strip or blister packing.

Product Details:

Fluid Bed Tipper is most useful to lift the IPC to transfer the material from IPC to other container or in hopper of any equipment. With help of this equipment dust free and very speedy material transfer is possible. The equipment is equipped with one jaw having damping hooks to damp the IPC. The hydraulic system is provided to lift the complete assembly with IPC. With help of the hooks first clamp the IPC with jaw of the Lifter. Lift the whole assembly with IPC at a desirable height Finally height can be adjust as per requirement to transfer the material which are in the IPC. Discharge the material in other container or any other hopper, with help of butterfly valve which is provided at discharge of IPC. Material Handling Lifting, Fluid Bed Tipper is most useful to lift the IPC to transfer the material from IPC to other container or in hopper of any equipment. With help of this equipment dust free and very speedy material transfer is possible. The equipment is equipped with one jaw having damping hooks to damp the IPC. The hydraulic system is provided to lift the complete assembly with IPC. With help of the hooks first clamp the IPC with jaw of the Lifter. Lift the whole assembly with IPC at a desirable height Finally height can be adjust as per requirement to transfer the material which are in the IPC. Discharge the material in other container or any other hopper, with help of butterfly valve which is provided at discharge of IPC.

Features:

• Easy to operate and clean
• Totally closed operation to avoid dusting
• Easy for continuous discharge
• Easy to clamp with fluid bed dryer bowl
• MOC ss 304/316
• Hydraulic power pack arrangement for smooth jerk free lifting
• Trouble free tilting arrangement
• Sturdy unit with S. S. construction
• cGMP model with documentation (IO, DO, PO, OO) - as option.

Product Details:

Ribbon Blender! Dry Blender! Powder Mixer Scope of Application:
In the U shape container, there are positive and negative ribbons. Special proportion of the two ribbons can be rectified with the kind of material, quantity and the proportion of body. The ribbon blender has good effect on mixing viscosity or cohesion powder.

Characteristic:

• Fast mixing speed can satisfy the rigorous demand of mixing the materials with different physical property.
• The rotation is under critical speed, which will reduce the effect of fragmentation to the material(e. G. Crystal particle)
• Lower height of the container is convenient for installation.
• The positive and negative ribbons are set up at he same level, forming a mixing environment of low power but high efficiency.

Working Principle:

• The horizontal axes make the materials move up and down.
• The outer ribbon gathering the material from sides to center and the inner ribbon pushing the material from center to sides.
• Every screw makes the materials do axial and radial movement, the materials do relative cyclical movement so to gain the intensive mixings ends.

Seal:
Our company provides various sealing devices according to difference of materials. The normal sealing structure is stuff seal and also called TEFLON seal. After using for a period, user(s) should fasten and enhance it However, the dynamic seal has a Long-time sealing effect and is especially fit for the powder, liquid.

Feeding inlet on the body cover :

Two types:

• Used in the whole mixing/ blending process: In order to connect the feeding device, we design the connecting mouth
• Used in the manual feeding: In order to operate and clean inside of the body, we de gn feeding inlet(s) or door(s).

Discharging :
There is a discharging valve at the bottom of mixer body. When mixing different types of materials, we use flat discharging valve. The operation of the discharging valve should be convenient and there are three types: Manual, air driven and electricity driven. The manual discharging is operated on the valve and the open extent is controlled by hand freely. The air driven discharging valve, assembled with cylinder, work under the air pressure. The electricity driven discharging valve works under control of electricity control box.

Temperature control :
We can use a jacket when heating, cooling or heat-preservation is needed. The jacket is filled by circulation and heat conduction medium and can not bear high pressure. There are two kinds of heat conduction medium: Water and oil. The water temperature should be Limited in 90 and the oil temperature should be Limited in 300. The jacket coordinates the external heating system, the expulsion system, the pipeline to carry on to the material continues and even temperature processing.

Features:

• Sanitary design-heavy gauge, stainless steel constructions.
• Bearing mounted on Lanterns outside of mixing container to avoid contamination.
• Wide range of arability.
• Feeding through a hopper mounted on top of blender.
• Available Capacities:50 Ltrs 00 5000 Ltrs.

Product Details:

The Tilting paste kettle is designed for paste preparation. It has a universal application resulting in uniform melting. This tank is designed to meet missing needs of wider range of products under varied operating conditions in chemicals, Foods, Cosmetics and Pharmaceutical Industry. The basic principle utilized in the design of this kettle is the jacket for passing steam in order to melt down the product to make paste. This kettle has a unique tilting arrangement for discharging the product.

Salient Features:

• Hemispherical design for proper mixing of paste.
• Jacket for heating element as a part of kettle.
• External jacket for Insulation as an option.
• Heating element via steam (Provided by customer).
• Discharge from bottom via butter fly valve.
• Inside mirror finish.
• Driven via motor & gear box assembly mounted on top.
• Discharge of paste via. Bottom from butterfly valve.
• Anchor type impeller design for proper mixing of paste.
• 75% closed & 25 % open top cover design with proper locking.
• ALL the contact part from SS-316.
• ALL the non contact part from SS- 304.
• Main pillar of Kettle will be from SS 304.
• Operating panel will be fixed on pillar.

Optional Accessories:

• Insulation jacket on Steam Jacket.
• Flame Proof Construction.

Product Details:

The functions of the pump are the transfer of Liquids and products Like pastes, creams and gels.

Features:

• Quick and easy dismantling
• Easy to clean
• Long life

Product Details:

Bin (IPC) are used for handling, storing, transporting and mixing of pharmaceutical powders and granules before, between and after various processes. They are designed and manufactured to be handled through their own trolley and offer the advantage to leave the trolley at floor when the container is raised up to be positioned onto process machines like tablet presses, sachet filling machines etc. The IPC Bin Loader is use for transfer the material dust free and without human touch in pharmaceutical industries for Load powder in to RMG bowl, Load powder in to hopper of tablet press, Load tablet in to hopper of blister pack & Coating Machine and online sifting and milling.

Features:

• It helps to control containment and cross contamination.
• Provided with butterfly valve for discharge.
• Personal safety.
• Effective process & unit operation feed.
• Reduction in segregation.

Additional Information:

• Production Capacity: 100 nos per month
• Delivery Time: 4 weeks
• Packaging Details: sturdy packing

Product Details:

Intank homogenisers are fitted on top of the vessel either on top dish or on SS stand in case of open top vessels. It is also available as a portable unit mounted on a stand or also as a wall hook type hanging unit as per clients requirements. Intank homogenisers are fitted on top of the vessel either on top dish or on SS stand in case of open top vessels. It is also available as a portable unit mounted on a stand or also as a wall hook type hanging unit as per clients requirements. It consists of a Rotor & Stator system mounted on shaft driven by Motor of suitable Hp at 1440 rpm. (Higher rpm available if required). Four Tie rods for support are also provided.

Features:

• SS 316 contact parts & SS 304 non-contact parts.
• Portable Units / Wall Hanging Units / Vessel Mounting units available.
• Used for homogenisation, dispersion, emulsification of liquids, semi solids, Ointments, creams etc.
• Single stage to four stage homogenisers available.
• Specially designed Rotor & stator.
• 1440 rpm for better homogenisation, dispersion and emulsification.
• Online Powder Addition facility available as option.
• Flame Proof motor and electricals option available.
• Capacities available to suit vessels from 50 ltrs to 20000 ltrs capacity.

Product Details:

Other Details:

• For WFI / Purified Water and other Biotech transfer applications.
• All contact parts in low ferrite SS 316L with internal surface finish of 0.4 urn & Electro polishing.
• True zero dead Leg casing drain valve design and optimized casing design ensures maximum drain ability.
• FDA certified USP class VI elastomers.
• Traceability on all wetted parts including spare parts.