Liquid and Cream Manufacturing Plant

Product Details:

Shampoos are typically viscous liquids, either clear or opaque (pearlised), containing 20–40% solids, adjusted to approximately pH 5.5. Most, but not all, have viscosities in the ratio of 500–1500 centipoise. A hair shampoo may be defined as a detergent specifically formulated for the washing of hair, and packaged in a user-convenient form. Typically, a shampoo must clean well, rinse easily, impart gloss to the hair, minimize tangle and not damage the hair structure, or the scalp or the eyes.

Manufacturing Process:
Shampoos are manufactured by simple slow blending in a stirred vessel. The vessel may be jacketed for heating. The shampoo manufacturing plant vessels are normally closed type and subjected to vacuum to avoid excessive foaming when the foaming agent is added. For best results contra type rotating stirrer is best used for shampoo manufacturing.

Ingredients are weighed or metered incrementally into the mixing vessel, with thorough mixing between each addition. A moderate amount of heat is used to reduce the viscosity and so facilitate ease of mixing.
Some pearling agents are waxy solids at ambient temperature and require melting in premixing vessels before use. Demineralised water is most commonly used in order to minimize contamination of the product. No further processing is required after blending, & perfuming and the product may be packed off directly from the mixing vessel. Or may be transferred to storage vessels from where they are transferred to the filling machines.

Many companies make the bases for the shampoos where they do all the premixing of surfactants, sles, other ingredients and sell the same to major industries These industries are mainly called the formulators and in this second level processing will involve only the addition of water, color, and fragrance. In the case of ayurvedic or herbal shampoos, they add their propriety formulae ingredients themselves so that no one knows the exact nature of ingredients and its details.

Vessels required for a Shampoo Plant:
Main shampoo manufacturing vessel
Manufacturing vessel is cylindrical vessels with dished bottom vessels. Top of the vessel is also dished end welded. Agitator assembly in the manufacturing vessel., slow speed Anchor agitator is provided in the manufacturing vessel. However, for best results contra-rotating or semi contra-rotating agitators are normally preferred by most of the manufacturers for an excellent quality of the shampoo produced. CIP turbo disk is provided at the top of the vessel for cleaning. Suitable nozzles, manholes, valves etc are provided on the vessel. The vessel can also be provided with a jacket which can be used for both heating and cooling if required by the client. Manufacturing vessel can be subjected to full vacuum.

Premixing vessel:
The premixing vessel is cylindrical vessels with dished bottom vessels. Top of the vessel is also dished end welded or can be provided with a loose lid too. Agitator assembly in the premix vessel. Is high-speed cowl/ saw cutter type agitator. In some cases, high speed homogenizer is also provided. CIP turbo disk is provided at the top of the vessel for cleaning. Suitable nozzles, manholes, valves etc are provided on the vessel. The vessel is provided with a jacket for heating. The jacket can be steam heated or electrically heated as per client’s requirement. Suitable insulation and cladding are provided on the jacket. There is no need for any vacuum in this vessel. Normally the capacity of this vessel is 60 % the capacity of the main manufacturing vessel. Premix vessels can be 1 no or 2 nos as per the client's requirements and formulae of the shampoo.

Product Details:

We have come with the Ointment Plant for our customers. Inclusive of processing Lotions, creams, ointments, hair gels and toothpastes, the offered plants are used for a number of applications. Coming with their high sanitary standard design and inline high speed homogenizer, these ointment plants are much demanded in the markets. Moreover, the offered plants can be operated from centralized operating panel by only one operator.

Features:

• ALL contact parts are SS 316 L and non-contact parts are SS 304.
• Manufacturing vessels have opening arrangement of top dish hydraulically operated.
• Silicone food grade gaskets are used.
• Top mounted mixer is with arrangement with SS 316 L anchor with mirror polish along with PTFE arranged baffles/scrapper.
• High speed homogenizer is provided at bottom arrangement with mechanical seal.
• High sanitary standard Design & Manufacturing.
• ALL material transfers are done by vacuum or by transfer pumps.
• The entire plant is equipped with CIP & SIP connections.
• Jacket have heating & cooling with temperature controller.
• VFD for Anchor agitators to vary the RPM as per Recipe and required process.
• Vacuum system is used to transfer product from one vessel to another vessel and zero retention in pre phase vessel & inter connecting pipeline.
• Vessel design as per ASME guidelines.
• Available Capacities:5 Ltrs to 10,000 Ltrs.

Wax Vessel:

• Open top with top Entry agitator Cowl disc type or paddle with Slow Speed Anchor.
• Close top with top/bottom entry agitator Cowl disc type or propeller type stirrer.

Water Vessel :

• Open top with top entry propeller stirrer
• Close top with bottom or top entry propeller

Main Vessel:

• Choice of various type of anchor design.
• Homogeniser (option) — Top Entry, side Entry, Bottom Entry with circulation facility.
• Hydraulic lid lifting for fast 8 easy cleaning of top dish 8 vessel.
• Load Cell for fast 8 accurate measuring system.
• Flexible product transfer pipe 8 fitting in case of load cell 8 hydraulic lifting.
• VFD for Anchor agitators, Homogeniser to vary the RPM.
• Specially Design drives assembly.

Product Details:

We manufacturing high quality equipment multicolumn distilled water plant designed to produce 100% pyrogen free sterile distillate & chemically pure confirms to IP/BP/USP standard. Multicolumn distilled water plant works on the principle of interstate heat exchanger, dramatically reduce the consumption of heating energy and cooling water. Thus enable to produce a large volume of pyrogen free distillate at a fraction of the cost than conventional systems. All documents related to factory acceptance test (FAT), Installation Qualifications (IQ), Operation Qualification (OQ), PQ are provided as part of the operational manual.

Features:

• Compact unit, easy to maintain and operate.
• Total energy saving is 75% as less heating energy and less cooling water is required.
• Pyrogens are removed by centrifugal force developed & specially designed spiral baffle.
• Maintenance cost is low as there are no moving parts.
• Trouble free performance of multi-stage pump (horizontal).
• Provided with Compact control panel board.
• All contact parts are 5.5.316 quality. All pipes and tubes are seamless and gaskets made from teflon.
• Distillate Temperature is quite high.( 90-95)
• Distilled water as per IP/BP standards and conductivity less than 1 microchips/cm.

Additional Information:

• Production Capacity: 300 LTRS / HR
• Delivery Time: 12 WEEKS
• Packaging Details: standard packing

Product Details:

We are one of the topmost manufacturers, suppliers and exporters of premium quality Shampoo Manufacturing Plant. These plants are extremely appreciated for their steady performance, minimum maintenance, easy operations and Low power consumption. Available with us at industry Leading prices, these manufacturing plants are highly appreciated among our customers.

Features :

• Sturdy construction
• Low power consumption
• Hassle-free operation
• High endurance

Advantages :

• Flexible Configuration
• Simple Operation
• Can Be Fully Automated
• Integration into existing process control system
• Fast product change over
• Homogenous product consistency without trapped air bubbles.
• Mixing, dispersing and homogenizing in one operation

Product Details:

We have become known as the Leading association, involved in offering an extensive array of Talcum Powder Manufacturing Plant / Talcum Powder Mixing Machine to our honored clients. It is manufactured using the excellent quality mechanism and pioneered technology as per the set industry standards. To eradicate any kind of flaw, this machine is carefully observed on numerous parameters by our quality experts. Keeping the excellence in this field, We manufacture and supply the best quality of Talcum Powder Mixing Machine. Due to its excellent mixing capacity and robust construction, the offered powder mixing machine is highly demanded in Indian and International markets. Our customers can avail this mixing machine in various technical specifications. As a client oriented organization in the domestic and international market, we are engaged in offering a fine quality Powder Mixing Machine. The offered blending machine is developed with the help of high class material and modern techniques. Additionally, this machine is available within specific time frame are nominal price. It is highly recognized for their reliability, easy operation and Longer service life.

Features:

• The shape of container and mixing stirrer gives sufficient continuous movement to the powder / granules, result in good quality. All contact parts are made out of SS 304/SS 316 quality material.
• Maximum care has been taken to ensure safe operation of the unit.
• Inching facility for stirrer for discharge of material.
• Full cover on top side of the container.
• Discharge height must be adjusted, if confirm with order.
• Operating panel provided for safe operation of blender.
• Centrally located material Discharge valve.
• Dust proof top cover with window provided.
• General structure completely made out of mild steel & painted in Standard Model & the same is cladded with SS304 in GMP model.
• Safety Guards & Covers made out of SS304 in GMP Model & made out of mild steel in Standard Model
• Legs made out of M.S & painted in Standard Model & same will be cladded with SS304 in GMP Model.
• Automatic control Panel provided with the machine.

Product Details:

Cream manufacturing plants and ointment manufacturing plants are manufactured from S.S. 316 grade stainless steel sheets and are cGMP compliant construction. The vessels are Jacketed, insulated, cladded and with suitable agitator assembly in each vessel. Wax is melted in Wax melting vessel, Water is heated in water heating vessel. Both wax and water are transferred into the manufacturing vessel automatically through the vacuum. In manufacturing vessel, both wax and water are homogenized to make a uniform emulsion and cooled by passing chilled water into the jacket of manufacturing vessel. After the emulsion is formed active ingredients/colors etc are added and are thoroughly mixed & homogenized. Later necessary perfume is added in case of cosmetics or wherever necessary. Ointment / Cream is ready. The same is transferred by the pump into the storage vessel. & from the storage vessel, it is automatically transferred to the filling machine by means of the metering pump. The flow rate of the metering pump can be set as per your tube filling machines speed and capacity.

Details of each Vessel:

Wax Melting Vessel:
Normally these are cylindrical vessels with either hemispherical or dished bottom vessels with loose type top lids. In some cases, the top is also sealed by dished ends if clients demand the same. The vessel is jacketed with either steam or electric heating as per clients requirements. Propeller type agitator is provided from the top and driven by suitable HP motor as per the vessel capacity. Bottom entry agitator is provided for closed type vessels. Wax is heated in the vessel bet 60 – 80’c as process demands and melted. This melted wax is later transferred into the manufacturing vessel. The vessel has an outlet valve fitted with din fittings for connection of suitable pipeline. A 100 mesh conical filter is provided for filtration of wax of any impurities.

Water Heating Vessel:
Normally these are cylindrical vessels with either hemispherical or dished bottom vessels with loose type top lids. In some cases, the top is also sealed by dished ends if clients demand the same. The vessel is jacketed with either steam or electric heating as per clients requirements. Propeller type agitator is provided from the top and driven by suitable HP motor as per the vessel capacity. Bottom entry agitator is provided for closed type vessels. Water is heated in the vessel bet 60 – 80’c as process demands and melted. This heated water is later transferred into the manufacturing vessel. The vessel has an outlet valve fitted with din fittings for connection of suitable pipeline. A 100 mesh conical filter is provided for filtration of water of any impurities.

Manufacturing Vessel:
Manufacturing vessel is cylindrical vessels with either hemispherical or dished bottom vessels. Top of the vessel is also dished end. Silicon gasket is provided between the vessel and top lid. Agitator assembly in the manufacturing vessel., Bottom entry Homogeniser & Top Dual speed anchor agitator is provided in the manufacturing vessel. The hydraulic lifting of the top lid is provided in manufacturing vessel for cleaning. Suitable nozzles, manholes, valves etc are provided in all the vessels. The vessel is also provided with the jacket which can be used for both heating and cooling. However in manufacturing vessel mainly cooling is done. Manufacturing vessel can be subjected to full vacuum.

Storage Vessel:
Storage vessel is a simple vessel used to store ointments and creams etc. it is the cylindrical type of vessel with the conical bottom. Bottom valve is provided with din fittings to facilitate the pipeline connection. It is provided with the loose top lid.

Product Details:

Toothpaste Manufacturing Plants: consists of the main manufacturing vessel also known as Contra Mixer. Contra Mixer as the name suggests works on the principle of Contra rotation of Blades for simultaneous beating and scraping operation. The mixer is highly versatile and mostly used for manufacturing Tooth Paste, Creams, Cosmetics and other viscous products.

The Mixing Assembly consists of series of paddle type blades of appropriate shape to move the material back towards the center of the container. The paddle type blades are provided on the central shaft which runs through a hollow shaft on which other sets of blades are welded. Both the sets of blades intermesh with each other and rotates in a clockwise and anti-clockwise direction respectively and one sets also scraps the container wall for thorough and uniform mixing of the material.

The mixer is so designed to withstand high vacuum applied during the process for optimum mixing. Contra Mixer is provided with a jacket for cooling or heating as per the application. The vessel shall have a shell of suitable thickness with a hemispherical bottom and flanged top dish made out of S.S. 316 plate. The vessel shall be jacketed with MS jacket ( SS304 jacket provided on extra cost on demand, if required ) of suitable with stiffeners suitable for the steam pressure of 4 to 5 Kg/cm2. The jacket shall be insulated with 50 mm thick glass wool insulation and shall be cladded with 16 SWG M.S. or SS304 material. The vessel shall be suitable for 600 to 700 mm of Hg vacuum and an internal pressure of 3 Kgs / cm2.

The top lid of the Mixer m/c shall be provided with hydraulic lifting and lowering arrangement if required. Hydraulic arrangement will consist of: ( Optional at extra cost )

• Hard Crome plated HYDRAULIC CYLINDERS ( 2 Nos. )
• Limit switches at upper and lower limits
• c. Power pack with direction control valve by actuated

 

Special Features:

• All contact parts are made out of SS 304 / SS 316 quality material.
• Compact design requires comparatively smaller floor space.
• Product container mounted on mounting lugs or legs as required by the customer.
• Hydraulic power pack with cylinders are provided for lowering and lifting movement of top cover with stirrers drive assembly.
• Lowering and lifting movement of drive assembly will be achieved through hydraulic lifting system for easy of cleaning and changeover of products. (OPTIONAL - Provided On Demand) Fixed product container for safe operation during mixing.
• Product container having hemispherical shape bottom.
• As stirrer is a top driven and sealing doesn't come in contact with the product, there isn't any black particle contamination problem.
• Steam circulation jacket for mixing bowl, to heat the product during operation & water circulation facility to cool the product during or after mixing. ( made out of mild steel or SS304, as per customer requirement )
• All Noncontact parts (general structure) made out of mild steel (SS304 provided on demand, at extra cost) and claded with SS304 or crome plated or made out of SS304 in GMP Model. Contact parts are polished to the mirror finished and noncontact parts are polished to the matt finished in GMP Model. All safety guards & covers made out of SS304 material in GMP model & made out of mild steel & painted in a standard model.
• General structure & all noncontact parts are made out of Mild Steel & same will be painted in Standard Model.
• Digital temperature indicator provided to indicate the temperature of the product.
• (Temperature controller for steam heating is not in our scope of supply.)

Product Details:

We offer Liquid Oral Manufacturing Plant.

The facility consists of:

• Sugar Syrup Vessel
• Online sugar syrup prefilter
• Manufacturing Vessel
• Storage Vessel
• Vacuum system for transfer of sugar syrup
• Filter press / Inline Homogeniser
• Product piping
• Control panels

Unique features of the facility:
The liquid oral manufacturing plant is designed to be operated by one operator and one helper, saving on precious manpower costs. Sugar syrup and manufacturing vessels are provided with limpet coils for heating and cooling, designed for an internal vacuum to facilitate the transfer of sugar directly from stores to sugar syrup vessel. Sugar syrup is transferred to manufacturing vessel through online sugar syrup prefilter by vacuum. Entry of all propeller agitators is from the bottom through a specially designed cartridge mechanical seal with TC/TC seal face.

The advantage of the bottom propeller agitator over the conventional agitator is that there are no vibrations of the shaft, no couplings in the drive assembly, leading to lower maintenance cost. Pipes, pipe fittings, and valves are of SS 316, seamless, internally electro-polished with DIN standard unions and Silicon Gaskets.

Manhole of all the vessels is equipped with davit fitting and the cover of the manhole slides instead of being lifted.

Process Control:
Values like current, product temperature are displayed digitally on the electrical control panel. The mechanical seal is equipped with a water circulating system and has a water detection sensor which trips the motor if the water circulation to the seal is interrupted.

Additional Information:

• Production Capacity: 5 per month
• Delivery Time: 8 weeks
• Packaging Details: sturdy packing

Product Details:

Ointment And Cream Manufacturing Plant is designed to handle processes right from transferring of raw material to the delivery of finished products. The plant offers efficient homogenization with heating & cooling with support of accurate temperature control. Central control panel for controlling all the processes of the plant.

Features:

• ALL waxes and oils are dissolved in the wax phase vessel separately
• ALL aqueous phase materials are added in the water phase vessel and processed separately
• Both phase vessels are jacketed and are provided with motor driven propeller type of agitators which facilitate thorough mixing
• Once the phases are ready, they are transferred to the main Ointment manufacturing vessel by opening respective valves (see schematic drawing). This transfer takes place through fitters and pipelines due to the vacuum created within the main vessel with the aid of a pump.
• The Ointment Manufacturing vessel is provided with anchor type of stirrer along with Teflon scrapper at the ends, The agitator is driven by dual speed motor. A built-in high speed emulsifier ensures proper emulsification of the ointment, The MIMIC feature in the control panel controls the time of emulsification with the aid of timers.
• The finished product is transferred to storage vessels by means of the bump pump.
• Transfer from storage vessel to the filling hoppers is achieved by means of reciprocating metering pumps at the required rate.
• Special scrappers are provided for transfer of the complete product and to avoid wastage.
• The system is very useful for creams, Lotions, gets, shampoos, tooth pastes and such preparations.

Product Details:

We are leading supplier of Shaving Cream Mfg. Plant. This product is available with us reasonable price.

Product Details:

"BOMBAY ENGG" Works manufactured Linear Capping Machine for first time in India. This machine is suitable for all bottles with pump, Spray type caps, Flip top caps & Even normal screw caps
Salient features
Gmp model
High output speed
very easy to operate
can adjust to any dia and height of bottles
variable speed drive
Can cap from 10 ml to 5 ltrs all types of bottles , jars , cans , containers etc

This machine is highly suitable for filling Hand sanitizers with spray type caps which normally have to be done manually. 
Also suitable for flip top caps for hand sanitizer, shampoo, hair oils, etc
This machine can also be used for Pharma syrup bottles of any shape and size 
very simple change part for different height bottles. For dia adjustment inbuilt system is provided
for more details please contact us or email us.
We also manufacture complete liquid filling line consisting of
ROTARY BOTTLE WASHING MACHINE 
OR
AIRJET CLEANING MACHINE FOR PET BOTTLES
LIQUID FILLING MACHINE
SCREW / ROPP CAPPING MACHINE 
OR 
LINEAR CAPPING MACHINE
INSPECTION TABLE
LABELING MACHINE
PACKING CONVEYOR BELT

Additional Information:

• Production Capacity: 10 machines per month
• Delivery Time: 4 weeks from date of po
• Packaging Details: packed in wooden case