Stainless Steel Mixer

Product Details:

Rapid Mixer Granulator is a multi-purpose processor equally suitable for high speed dispersion of dry powders, aqueous or solvent granulation, and effervescent products and melt pelletization. Wet granulation is a common step in the manufacture of many solid dosage pharmaceuticals. Mixer granulators help achieve Wet granulation can be accomplished in a mixer granulator. A mechanical impeller moves the powder while a liquid binder is applied onto a moving powder bed. Addition of the liquid binder starts the formation of granules. The granulator also has a chopper. Impeller and chopper are mainly responsible for wet granulation in the rapid mixer granulator.
Rapid Mixer Granulator is designed to achieve excellent mixing and consistent granules at lower operating cost along with higher productivity. Better mixing and closed control of granule size leads to faster tableting speeds with improved quality and least rejections

The granulation is conventionally performed in the following process steps

• Mixing of dry material at high impeller and chopper speeds for a few minutes.
• Addition of liquid binder by pouring it on to the powder, while both the impeller and chopper are running at a low speed.
• Wet massing with both agitators running at high speed.

rapid mixer granulator partsImpellers:
Impellers are fixed at the bottom of dome shaped stainless steel bowl. It has fully length and two half-length blades Impellers are designed such a way that small blade lift the material and full length blades push the material to mix well These impellers break up the wet mass into small pieces and granules.

Chopper :
These are specially designed small blades located at the bottom of the dome The primary function of chopper is to cuts the lumps into smaller fragments those are mixed equally by impeller and aids the bowl or sprayed onto the powder to achieve a more homogeneous liquid distribution It rotates at high speed (11-40/2880) RPM to give easy and uniform granulation The speed of chopper is responsible for the size of granule Chopper does not have any significant effect on the granule size when 
Discharge Port:
The discharge port is mounted horizontally into the dome with vertical downward opening Granules are unloaded in the container through the discharge port Opening of discharge port is operated by pneumatic cylinder (compressed air cylinder) that requires 35 kgMm2 pressure of compress air

Working Principle:
The Rapid Mixer Granulator is mixing unit with a bottom entry agitator ad side mounted chopper for granulation It is used for dry blending, wet mixing, preparation of dough and granulation, i e cutting of the wet mass into small size granules It works on the basic principle of agitation of the contents of the bowl at moderate speed and then running a specially profiled cutter blade at high speeds into the wet mass

Dry mixing takes about 3-5 minutes to mix the ingredients, wet mixing takes 5-10 minutes to make the wet mass of material while the granulation process takes 5-10 minute to 0 5 mm to 1 5 mm sized granules

Mixing time consumed in processing is depends upon the ingredients quantity and their particle size

Features:

• cGMP model.
• Contact parts in SS 316 & non-contact parts in SS 3013
• Homogeneous binder distribution.
• Short batch time & reduce cleaning time.
• Maximize WIP effectiveness.
• Pneumatic lid lifting system.
• Air purges sealing system for main stirrer shaft & granulator shaft.
• All internal contact parts are polished to the mirror finish.
• A high speed chopper/ granulator are inserted horizontally through wall of bowl ro assist blending of powder and to break the product to the granules of required size.

Product Details:

Planetary mixer (VJHSE Type) are designed for mixing ointments, paste, wet mass, cream and dry powders.
The mixing mechanism consists of an anchor with teflon scrapers, paddle type beater blades with planetary movement & a centrally located high speed emulsifier. The equipment is suitable for vacuum operation. A suitable motorized mechanical lifting arrangement is provided for lifting the mixing bowl upto 150 Liters models and for lifting the agitator assembly for models 200 Litres and above.

Features:

• ALL contact parts of the Bowl and Beater are made of SS 316.
• Scraping blades can also be provided.
• Mixing bowl can be jacketed for Electric /Steam /Thermic.
• Manual lifting arrangement for agitators up to SO Ltrs. and Hydraulic Motorized lifting arrangements for capacities of 100 Ws. and above.
• The Mixing bowl is provided with Castor wheels and Locking arrangement for Easy handling and VIHSE option also provided.
• Effective beater design speeding up the process of starch preparation.
• Surface finish of 0.3 Ra making the discharge of the binder paste easy.
• Flush Bottom Ball Valve with a clear 4 opening making the flow ability easy.
• Quick Release coupling with built in NRV installed on the machine.
• Available Capacities :50 Ltrs. to 500 Ltrs.

Additional Information:

• Production Capacity: as required
• Delivery Time: 8 weeks
• Packaging Details: standard packing

Product Details:

Conical Screw Mixer (also named Nauta Mixer, cone screw mixer, vertical screw mixer) consists of two screws located at the vessel wall that conveys product from the bottom of the conical vessel to the top. The screw is attached to an arm which rotates around the perimeter of the vessel causing convective mixing and shear. The particles at the surface opposite the screw accelerate downward in a mass flow by gravity as the diameter of the vessel decreases. The three actions result in a unique three dimensional mixing action.
These versatile batch mixers are unique in many ways. Their design provides for a very gentle mixing action with low horsepower consumption. The conical vessel design allows a wide range of filling capacities and the mass flow characteristic design minimizes segregation upon discharge. Because there are no horizontal internal surfaces, products are completely discharged, minimizing product loss and providing for easy cleaning. Vessels can be designed for overpressure and under pressure operating conditions and units can be supplied with a variety of accessories including liquid injection, product samplers, high intensity Lump breakers, Level and temperature probes, load cells for batch weighing and jackets for heating and cooling are some examples.

Standard Features of Conical Screw Mixer :

• Capacity range from 100-30000L
• Mild SteeVStainless Steel construction
• Two Screws or Single Screw
• Conical Vessel
• Normal Temperature and Pressure inside mixer
• Gear Reducer Motor or Cycloid Reducer
• Oil Seal
• Pneumatic Outlet Valve

Special Features:

• Vacuum/Pressure inside mixer
• Heating/Cooling Jacket for mixer
• Spraying Nozzle for liquid
• Food Grade Grease and Oil Seal
• Mechanical Seal
• Explosion-proof for electricity
• Electrical Control Panel system
• GMP manufacturing
• Teflon Coating for material contact part
• Bottom Support for Screw
• Other Special Customize Design

 

Application of Conical Screw Mixer :

Processed Material :

• Food Powder
• Engineered plastic resins
• Pesticides and herbicides
• Pharmaceuticals
• Fertilizers
• Plastic powders
• Rare Earth
• Polymers
• Chemicals
• Talcum powders
• Dyestuff

 

 

Product Details:

Mass Mixer:
The mass mixer consists of a rigid fabricated structure motor, gear box, mixing drum, stirrer and tilting device. Specially designed self adjusting sealing arrangement of unique design is provided to ensure that no black particle enters into the mixing drum. The material under mixing process can be monitoring through acrylic dust cover and its controls dusting and contaminations. The tilting device is provided to make easy the unloading of the material and easy cleaning of the mixing drum.

Application & Process :
The Mass Mixer is designed for uniformly mixing of dry and wet material and especially suitable for powder of Pharmaceuticals, Food, Herbals, Agro Chemicals & Chemicals.

Construction :
Mass Mixer is constructed with a mixing drum covered with a see-through cover, mixing paddle arrangement and sealing arrangement. All these parts are mounted on sturdy frame which also carries motor, gear box, starter and tilting arrangement.

Safety Arrangement :
The see-through cover is interlocked. The mechanism does not let the machine start until the cover is properly closed.

Tilting Mechanism :
In order to unload the material easily, a tilting mechanism (hand wheel) is fitted in the machine. By rotating the hand wheel, mixing drum is tilted and unloaded the mixed material.

Maintenance :
Our Mass Mixer machines are designed with easy to clean and maintain features. Moving joints / parts have points to lubricate easily.

Features:

• In compliance with cGMP guidelines.
• Also available with Standard Painted Model.
• Conventional efficient mixing through paddle type blades welded to the main shaft horizontally mounted in the container & has single speed, simple rotation.
• ALL contact parts of AISI stainless steel 304 material.
• AISI stainless steel 316 quality contact parts optional.
• Easy for cleaning and operating.
• Safety Plastic dust cover provided for apparently seeing the mixing process.
• Interlocking system at plastic dust cover is provided to avoid the accident
• The tilting device provided by means of hand wheel (manually operated) for easy unloading of the material.
• Specially designed self-adjusting sealing arrangements to ensure no black particle enter into the mixing drum
• Models for Small Scale, Laboratory (Research Purpose) Capacity, as per customize requirement are also available.
• Flame proof electrical can be provided with extra cost.
• Efficient for mixing of dry or wet materials of Tablet Granulation, Powder Mixing, Chemical, Food, Confectionary etc.
• AVAILABLE CAPACITIES i 25 Kgs to 200 kgs.

Product Details:

In order to minimize transfer waste and save capital investment, many manufacturers choose to do their mixing right in the drum where they receive their product. In order to do that appropriately Mixer Direct has developed a line of drum agitators that attach in a variety of ways to the 55-gallon drum. Some of our 55-gallon drum agitators clamp on to the side or a stand placed next to the drum. Others prefer to replace the lid on an open top drum with a Drum Lid Mount drum mixer. For closed drums, the bung mount mixer has folding impellers that open up when the motor is activated.

This unit is suitable to attached Horizontal Main Drive [HMD], hoop mixer is suitable to research as well as industrial use in the pharmaceutical, chemical industries, food industries and plastic industries.

Drum Hoop mixer comprises of two parts:

• The drive units with drum hoop support stand assembly.
• Acrylic mixing drum with rotating mechanism.
• The drum hoop mixer having drum capacity of 5 Kg.
• Operational capacity 3.00 Kgs.

Product Details:

Homogenizing is a process of combining various substances to obtain a mixture of uniform consistency (homogeneous). A homogenizer is equipment used to break down the solid particles in a solution into very fine sizes to achieve a homogeneous solution. It consists of a blade mounted on a motor shaft rotating at high speeds. Depending on the applications (stirring/homogenization/mixing), we provide various types of blades to serve the required purpose.
We offer three variants of homogenizers based on the position of mounting, namely, Bottom entry homogenizer, Top entry homogenizer and 'Mine homogenizer.

Features:

• Shaft sealing is done by a Mechanical Seal.
• The connections are provided in such a way that samples can be taken on Line, without breaking the vacuum or interrupting the manufacturing.
• Thermocouple provided for the product temp. in the circulation Line from the Homogenizer plus a Cone provided for Last minute additions if any without breaking the vacuum.
• Finished products can be transferred to the storage Tank — Lobe pump not required.
• ALL contact parts in S.S. 316 and non-contact in S.S. 304.
• Hydraulic Power Pack : Is provided complete with a tank for oil, pump with SoL. Valves & Flow control valves with Motor.
• AVAILABLE CAPACITIES :1000-5000 Litres/hour.